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XW-1520 飛達全自動模切機Feeder ?Automatic Die Cutting Machine

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XW-1520 飛達全自動模切機Feeder  Automatic Die Cutting Machine

 

1. 技術參數

型號 Brand\Model

XINGWEI / XW-1520

最大過紙 Max. Paper size

1520*1100 mm

最小過紙 Min. Paper size

550*450 mm

最大切紙 Max. die-cutting size

1500*1080 mm

最大模切壓力 Max. die-cutting pressure

300 Tons

適合紙張 Paper processed


Cardboard250-2000gsm;

Corrugated board≤8 mm

最大機械速度 Max. machine speed

5000 sheets/hour

最大給紙高度 Max. Feeding pile height

1600mm(above the level)

最大收紙高度 Max. Delivery pile height

≤ ±0.15mm

模切精度 Die-cutting precision

23 KW

總功率 Total power

8mm

牙排叼口 Minimal Gripper margin

18.5 tons

重量 Weight

9000X4500X2300 mm(LxWxH)

外形尺寸 Overall Dimensions

ISO9001-2008, CE Certificate

證書 Certification

380V/3Phase/50Hz

電壓 Power voltage

Air compressor 0.36m3/min

 

局部介紹:

一、 給紙部分和輸紙部分

給紙部分:

  1. 本系列機型最大的特點是實現了給紙部全自動飛達與半自動人工之間的轉化,由此大大降低了傳統全自動機型對紙張的要求,增加了機器對紙張的適用范圍,做到了從卡紙到瓦楞紙,再到灰板紙等各種類型的無所不能。
  2. 本機是全自動模切機與半自動模切機的結合體,實現了用最適合的模切工藝做最適合的產品的理念。
  3. 加大后的給紙頭(飛達頭)9個吸嘴,可運用不同的紙的厚度,遞紙嘴5個,平行送紙且都能單獨調整。提紙嘴4個,且能上下運動,增大行程,特別是小瓦楞紙,絕對好用。大功率風泵,吸力強,調整方便,分紙可靠,高速穩定。
  4. 獨特的副給紙,預碼紙,可主副轉換,實行不停機連續給紙。
  5. 為提高工作效率,給紙收紙全部是臺灣雙速減速電機,使用壽命長,扭力大,雙速電機下降速度快,節省時間。

輸紙部分:

  1. 輸紙部分采用不銹鋼板防止生銹,輸紙穩,容易到位。
  2. 紙張定位采用推拉兩種裝置,轉換方便,來適用不同紙張。

二、 模切部分

  1. 淘汰了由于鑄造墻板拉力小,沒有時效所產生的變形大的鑄件墻板,采用了與日本一樣的鋼質墻板。使之拉力增大即壓力增大,結實耐用,不變形。
  2. 臺灣高壓油泵,對油路運用強壓式潤滑,減少機件的磨損,增加油溫冷卻器對潤滑油進行冷卻,對主鏈條進行定時潤滑,提高設備使用效率。
  3. 新穎的傳動機構,實行高速模切,高精度的擺桿平臺,提高了墊板速度(幾乎不用墊),要知道,很多廠家存在壓力不平的問題。
  4. 叼紙牙排鏈條德國進口,確保使用壽命和穩定的模切精度。
  5. 臺灣的間歇機構,是模切機的主要傳動要件,它能提高模切速度、模切精度,降低設備噪音,如果用國產的一定達不到速度和精度。
  6. 意大利進口氣動剎車離合和旋轉接頭,符合歐洲標準,離合迅速,力大平穩,壽命長,噪音低。

三、 收紙部分

  1. 自動吸紙,整齊有序
  2. 不停機收紙柵板,提高效率,當紙堆達到高度需要拉走時,將收紙柵板推入換上另一塊收紙板時拉出,從而達到不停機收紙。
  3. 氣動取樣,可隨時查看模切紙張,非常方便。

四、 電控部分

  1. 電控系統采用日本歐姆龍PLC電腦自動控制,從給紙、輸紙到模切、收紙,全自動檢測、控制,日本東芝變頻器,加上臺灣電機為機器提供強勁的動力。
  2. 人機界面顯示系統,能顯示各種工作狀況,指出故障發生部位并提出解決辦法。

配有各種安全保護裝置,發生故障時聲光報警,并自動停機確保人機安全。

 

Advantages of XW-1300 Feeder Automatic die-cutting machine

 

1. Paper Feeding and Paper Conveying Unit

  1. Paper Feeding Unit

 

  1. The enlarged paper feeding head (Feeder head) has 9 suction nozzles applicable for paper in different thicknesses and 5 paper feeding nozzles which can be independently adjusted for parallel paper feeding. It also has 4 paper lifting nozzles which can move up and down in a large stroke especially applicable for small corrugated paper. The large power wind pump provides a high suction force. It can be conveniently adjusted; paper can be divided reliable, and it runs fast and stably.
  2. By the special secondary paper feeding and preliminary paper stacking, the primary and secondary can be shifted to ensure uninterrupted paper feeding.
  3. To improve the working efficiency, paper feeding and collecting are realized by Taiwan Chenggang dual-speed reduction motor which provides a long service life and a high torsional force, and it saves time due to its high lowering speed.
  1. Paper Conveying Unit

 

  1. The paper conveying part is made of stainless steel plate to prevent rust and provide stable and correct paper conveying.
  2. Paper is positioned by a pushing unit and a pulling unit which can be shifted conveniently for different specifications of paper.

2、Die-cutting Unit

  1. The cast wall plate is rejected because of its low pulling force but high deformation, and steel wall plate is applied like Japan machines. The pulling force is enlarged, i.e. the pressing force is enlarged, and it becomes firm and endurable without any deformation.  

  

  1. The oil route is forcibly lubricated by a HP oil pump as made in Taiwan to reduce wearing, an oil cooler is added to cool the lubricating oil, and the main chain is lubricated timely to improve the operation efficiency.
  2. The novel transmission mechanism provides high speed die-cutting, and the highly precise swing link platform improves the padding speed (almost without padding), as it is known the pressure can be hardly balanced in most of other common machines.
  3. The pneumatic plate locking unit can fix the upper frame more firmly and faster. In our die-cutting machine, the front, back, left and right are pneumatically locked simultaneously to realize a high correctness and a high speed. However, common machines are tightened by screws.
  4. The paper holding rack chain is imported from Germany, which provides a long service life and a stable die-cutting precision.
  5. The Taiwan intermittent mechanism is the main transmission part of the die-cutting machine, and it improves the die-cutting speed and precision and reduces the device noise, while the speed and precision cannot be realized by any domestic mechanism.
  6. The torque limiter is equipped with overload protection. The primary and secondary units can be separated at any overload to ensure the machine can be operated safely. The Italia pneumatic brake and clutch with Japan SMC rotary joint comply with the European standard. They provide fast clutching, high and stable force, long service life and low noise.

3、Paper Collecting Unit

  1. Paper can be collected automatically and orderly.
  2. The efficiency is improved by an uninterrupted paper collecting grid plate, and when paper is stacked to the specified height, the paper collecting grid plate will be replaced by another plate for uninterrupted paper collecting.
  3. By the pneumatic sampling, the die-cut paper can be conveniently inspected at any time.

4、Electrical Control Unit

  1. The electrical control system is Japan Omron PLC computer automatic control for fully detecting and controlling, and the Japan Omron frequency converter with Taiwan main motor provides high power for paper feeding, paper conveying, die-cutting, and paper collecting.
  2. The human-machine interface can display various working conditions, indicate fault positions and give solutions.
  3. The machine is equipped with various safety protection units. A visible and audible alarm will be given at any fault, and the machine will be automatically shut down to protect personal and device safety.
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